2005 Volvo S40: common problems and reliability

One of the weaker S40 years.

81 owner complaints, most about electrical system. 3 recalls.

Should I buy a 2005 S40?

The 2005 Volvo S40 has 81 owner-filed NHTSA complaints and 3 recalls on record. The most-reported areas are electrical system and fuel system.

Safety record for the 2005 model year

81
Owner complaints
3
Recalls
2
Crash reports
0
Fire reports

Source: NHTSA complaints and recalls filed for 2005 Volvo S40 vehicles (US, public record).

The Year Score compares this year with other S40 years only. How we score it

Is 2005 a good year for the S40?

Across the 12 S40 model years we track, complaint volume runs from 5 (2011) to 134 (2000). With 81 complaints, the 2005 S40 sits above the model's median of 30.

These are raw NHTSA complaint totals, not adjusted for how many cars sold or how long each model year has been on the road. Older and higher-selling years accumulate more complaints.

Where owners report problems

electrical system
20
fuel system
13
gasoline
12
engine and engine cooling
12
service brakes
10

Recalls affecting the 2005 S40

equipment:electrical:navigational system(global positioning system)

Campaign 10V566000

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

fuel system, gasoline

Campaign 06V137000

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

fuel system, gasoline:delivery:fuel pump

Campaign 08V033000

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

What owners say across generations

Sentiment is sharply divided and heavily dependent on the specific model year, engine, and maintenance history.

Owner insights cover all generations of the S40. See the full S40 owner picture and every model year.

Typical used price

Used S40 listings typically run $4,999–$6,999 across 2001 to 2011 model years.

Other S40 model years

Compare every S40 year side by side to see how 2005 ranks against the rest.

Compare the S40 against its rivals

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