2004 Volvo S60: common problems and reliability

The 2004 Volvo S60 has 198 owner-filed NHTSA complaints and 6 recalls on record. The most-reported areas are engine and engine cooling and fuel system. Owners most often flag p2 platform (e.g., 2002-2007):.

Safety record for the 2004 model year

198
Owner complaints
6
Recalls
12
Crash reports
12
Fire reports

Source: NHTSA complaints and recalls filed for 2004 Volvo S60 vehicles (US, public record).

Where owners report problems

engine and engine cooling
63
fuel system
37
gasoline
30
engine
22
electrical system
21

Recalls affecting the 2004 S60

air bags:frontal:driver side:inflator module

Campaign 21V766000

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure

equipment:electrical:navigational system(global positioning system)

Campaign 10V566000

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

fuel system, gasoline:delivery:fuel pump

Campaign 09V483000

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEOR

service brakes, hydraulic:foundation components:master cylinder

Campaign 07E023000

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUI

What owners say across generations

Sentiment is highly dependent on generation and is bifurcated between strong loyalty and significant caution. For older P2 platform models (e.g., 2002-2007), sentiment is positive among knowledgeable, hands-on owners who praise their comfort, safety, and durab

  • P2 Platform (e.g., 2002-2007):
  • PCV (Positive Crankcase Ventilation) system failure — requires replacement. Frequency: very frequent.
  • Timing belt requirement — must be replaced approximately every 90,000 miles. Frequency: very frequent.
  • Auxiliary component failures — alternator, AC compressor, instrument cluster (DIM), wheel bearings, control arm bushings/ball joints. Frequency: recurrent.
  • P3 Platform (e.g., 2013-2018):

Owner insights cover all generations of the S60.

Typical used price

Used S60 listings typically run $15,876–$28,223 across 2008 to 2025 model years.

Other S60 model years