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2004 Volvo S60: common problems and reliability
One of the worst S60 years.
One of the Volvo S60 years to avoid. All S60 years
198 owner complaints, most about engine and engine cooling. 6 recalls.
Should I buy a 2004 S60?The 2004 Volvo S60 has 198 owner-filed NHTSA complaints and 6 recalls on record. The most-reported areas are engine and engine cooling and fuel system.
Safety record for the 2004 model year
Source: NHTSA complaints and recalls filed for 2004 Volvo S60 vehicles (US, public record).
The Year Score compares this year with other S60 years only. How we score it
Is 2004 a good year for the S60?
Across the 24 S60 model years we track, complaint volume runs from 1 (2000) to 238 (2001). With 198 complaints, the 2004 S60 sits above the model's median of 42.
These are raw NHTSA complaint totals, not adjusted for how many cars sold or how long each model year has been on the road. Older and higher-selling years accumulate more complaints.
Where owners report problems
Recalls affecting the 2004 S60
air bags:frontal:driver side:inflator module
Campaign 21V766000Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
equipment:electrical:navigational system(global positioning system)
Campaign 10V566000VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
fuel system, gasoline:delivery:fuel pump
Campaign 09V483000VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
service brakes, hydraulic:foundation components:master cylinder
Campaign 07E023000CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.
Show 2 more recalls
engine and engine cooling
Campaign 07V226000ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
steering:linkages
Campaign 04V029000ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
What owners say across generations
Sentiment is highly dependent on generation and is bifurcated between strong loyalty and significant caution.
Owner insights cover all generations of the S60. See the full S60 owner picture and every model year.
Typical used price
Used S60 listings typically run $15,876–$28,223 across 2008 to 2025 model years.
Other S60 model years
Compare every S60 year side by side to see how 2004 ranks against the rest.
Compare the S60 against its rivals
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