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Brands/Ford/Fusion/2005-2009

Ford Fusion 2005-2009 (2005–2009)

Generation-specific owner insights from 68+ substantive owner discussions, with US complaint and recall records.

Ford Fusion 2005-2009
Ford Fusion 2005-2009 exteriorFord Fusion 2005-2009 exterior

Photo: IFCAR / Public domain / Wikimedia Commons

Should I buy a 2005–2009 Fusion?

4,169

US owner complaints (NHTSA), 2005–2009

23

recall campaigns

air bags

most-complained area

What owners say about this generation

Our take, from owner reports

Owners of the 2005-2009 Fusion generally describe it as a solid, reliable, comfortable car that holds up well with basic maintenance.

11 problems reported (1 very frequent, 3 recurrent, 7 isolated) · high confidence

Problems owners report

  • Very frequentAutomatic transmission rough, hesitant, or flare shifting
  • RecurrentTransmission failure requiring rebuild or replacement
  • RecurrentSync infotainment system malfunctions requiring fuse pulls, battery disconnects, or resets
+ 8 more issuesShow fewer
  • RecurrentHeater core or blend door failure causing no heat or no front vent airflow
  • IsolatedAmbient air sensor failure (hidden in dashboard, expensive dealer repair)
  • IsolatedDoor handle breakage
  • IsolatedFront suspension rebuild needed at higher mileage
  • IsolatedRust on hood edge and trunk lid handle area
  • IsolatedWater pump failure on V6
  • IsolatedThrottle body and evap valve replacement
  • IsolatedOverheating

The version owners recommend

Insufficient owner data available to declare a consensus. Partial signal: the 2009 model year is repeatedly praised, and the V6 (3.0L Duratec) is described as a solid, trouble-free engine by multiple owners, while the 2.3L four-cylinder is tied to more transmission complaints.

Competitors to consider

Owners compare it most often with the Toyota Camry, Honda Accord, Toyota Prius, Subaru Outback and Subaru Legacy.

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Overall sentiment

Owners of the 2005-2009 Fusion generally describe it as a solid, reliable, comfortable car that holds up well with basic maintenance. Praise centers on longevity (multiple reports of 200k+ miles), quiet and comfortable ride, good highway manners, and the V6 powertrains. Criticism focuses on automatic transmission behavior (rough or hesitant shifting, occasional failures), the Sync infotainment system, and specific repair costs such as the ambient air sensor and heater core/blend door jobs. The 2009 model year is frequently singled out as a strong year, and several owners note the 2009 was rated comparably to the Camry of the same era. The 2006-2008 cars draw similar praise but also more transmission-related complaints.

Positioning vs competitors

Owners position the 2005-2009 Fusion as roughly on par with the Camry of the same years for reliability, with one owner noting it was rated literally equal to the Camry. Against the Accord and Camry, owners treat the Fusion as a legitimate alternative rather than an underdog, though some concede Toyota and Honda hold an edge for long-term reliability. The Mercury Milan and Lincoln MKZ are described as the same car under different badges. Against the Jetta and Outback, owners favor the Fusion for driving dynamics and running costs, with the Outback preferred only for ground clearance and rough-road use. Some owners note the V6 cars benefit from Mazda-derived and Aisin transmission engineering rather than Ford's own.

Recommended configurations

Owners recommend the V6 over the four-cylinder for smoother, more reliable automatic transmission behavior, and the 2009 model year is the most frequently praised within this generation. One owner specifically advises buying a manual-transmission example and avoiding front-wheel-drive Ford automatics of this era. The 3.0L V6 is described as a tank that needs nothing beyond oil changes in long-term ownership. For the four-cylinder, owners report the automatic can be hesitant and shift roughly.

General recommendations

This generation suits buyers who want an inexpensive, comfortable, fully depreciated sedan and are willing to keep up with maintenance; multiple owners advise driving it until the wheels fall off rather than taking on a car payment. Prefer the 2009 model year and V6 examples. Before buying, have a trusted mechanic perform a pre-purchase inspection, check transmission fluid condition and smell, and test-drive through all gears including reverse to catch delayed or rough shifting. On a low-mileage older example, owners advise replacing belts and rubber components, changing brake fluid, and doing a fuel system treatment. Owners also warn against trusting dealer claims and recommend a second opinion or independent shop for repair pricing.

Remarks

Several owners note the 2005-2009 Fusion shares its platform and engines with the Mercury Milan and Lincoln Zephyr/MKZ, and that the V6 used a Mazda-derived platform with an Aisin transmission rather than Ford's own automatic. Owners repeatedly emphasize that this generation predates the transmission problems associated with later Fusions. One owner reports 235,000 miles on a related car with only basic maintenance. The 2009 model year is the most frequently praised single year in these discussions. Analysis based on approximately 68 substantive owner discussions about this generation.

Complaints and recalls by model year

YearComplaintsRecallsMost-reported area
20091,0227service brakes
20081,3536air bags
20071,0645air bags
20067305air bags

Source: US National Highway Traffic Safety Administration. Higher-selling years naturally accumulate more complaints.

Recall notices for this generation

2009 · air bags:frontal:driver side:inflator modulecampaign 21V158000

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

2009 · air bags:frontalcampaign 21V081000

Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

2009 · service brakes, hydraulic:antilock/traction control/electronic limited slip:control unit/modulecampaign 19V904000

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

2009 · air bags:frontal:passenger side:inflator modulecampaign 18V046000

Ford Motor Company (Ford) is recalling certain 2013 Ford Mustang vehicles sold, or ever registered in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Ford is recalling certain 2010 Ford Edge, Fusion, Mustang and Ranger, Lincoln MKX and Zephyr/MKZ, and Mercury Milan vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Ford is also recalling certain 2009 Ford Edge, Fusion, Mustang and Ranger, Lincoln MKX and Zephyr/MKZ, and Mercury Milan vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with air bag inflators assembled as part of the passenger frontal air bag modules, used as original equipment or replacement equipment (such as after a vehicle crash necessitating replacement of the original air bags), that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

2009 · air bags:frontal:passenger side:inflator modulecampaign 17V024000

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

2009 · air bags:frontal:passenger side:inflator modulecampaign 16V384000

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

2009 · equipmentcampaign 14E028000

Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats may move and possibly interfere with the accelerator pedal.

2008 · air bags:frontal:driver side:inflator modulecampaign 21V158000

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

2008 · air bags:frontalcampaign 21V081000

Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

2008 · service brakes, hydraulic:antilock/traction control/electronic limited slip:control unit/modulecampaign 19V904000

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

2008 · air bags:frontal:passenger side:inflator modulecampaign 17V024000

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

2008 · air bags:frontal:passenger side:inflator modulecampaign 16V384000

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

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Owner insights summarize real ownership discussions for this generation only. Complaint and recall data is public NHTSA (US) information. Always verify recalls against your VIN at nhtsa.gov.

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